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A Life Saving Ventilator Supply Chain Ramp Up

Customer Issues

  • Life saving highly-portable ventilator technology with 100X surge demand created immediately due to the Covid-19 pandemic
  • Customer’s supply chain and production capacity was insufficient to meet demand for 100,000+ ventilators to be produced in 3-4 months, and a major contract under the Federal Defense Production Act
  • Customer’s suppliers traditionally providing lower volume and one-off jobs, lacking engineering expertise, materials and processes to support rapid launch and high- volume production rates needed
  • High Stakes: Every day of delay in delivering a ventilator to doctors meant there were potential lives being lost
 

The AWT Solution

  • Full Portfolio coverage of functional components, labels, tags and booklet products for the ventilator product and manufacturing operation
  • Rapid in-house design support and materials testing to meet product requirements. 
  • Part launch time compressed to under 2 weeks using accelerated process and material commonization
  • Rapid scale-up to full production volumes in under 3 weeks to support greenfield facility supplying 80,000 ventilators
  • Supply planning integration with customer’s rapidly developing operating system and highly volatile demand forecast
 

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Cold Chain Labeling

The study and engineering of healthcare remedies began long before the mid 1800’s, but it’s around that time organic compounds like morphine became available commercially as a source of pain relief. The first rudimentary clinical trials occurred during the 1500’s, but it wasn’t until 1943 in the UK when the first double blind, regulated clinical trial took place. Since then, discoveries and breakthroughs in drug remedies have been occurring more frequently, and with greater complexity when it comes to molecular structure.

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Groundbreaking New RFID Study

AWT Healthcare partnered with one of our customers on a ground-breaking project to increase the refill rates for new prescriptions through the use of Radio Frequency Identification (RFID) technology. 

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Customer Issues

  • Life saving highly-portable ventilator technology with 100X surge demand created immediately due to the Covid-19 pandemic
  • Customer’s supply chain and production capacity was insufficient to meet demand for 100,000+ ventilators to be produced in 3-4 months, and a major contract under the Federal Defense Production Act
  • Customer’s suppliers traditionally providing lower volume and one-off jobs, lacking engineering expertise, materials and processes to support rapid launch and high- volume production rates needed
  • High Stakes: Every day of delay in delivering a ventilator to doctors meant there were potential lives being lost
 

The AWT Solution

  • Full Portfolio coverage of functional components, labels, tags and booklet products for the ventilator product and manufacturing operation
  • Rapid in-house design support and materials testing to meet product requirements. 
  • Part launch time compressed to under 2 weeks using accelerated process and material commonization
  • Rapid scale-up to full production volumes in under 3 weeks to support greenfield facility supplying 80,000 ventilators
  • Supply planning integration with customer’s rapidly developing operating system and highly volatile demand forecast