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A Life Saving Ventilator Supply Chain Ramp Up

Customer Issues

  • Life saving highly-portable ventilator technology with 100X surge demand created immediately due to the Covid-19 pandemic
  • Customer’s supply chain and production capacity was insufficient to meet demand for 100,000+ ventilators to be produced in 3-4 months, and a major contract under the Federal Defense Production Act
  • Customer’s suppliers traditionally providing lower volume and one-off jobs, lacking engineering expertise, materials and processes to support rapid launch and high- volume production rates needed
  • High Stakes: Every day of delay in delivering a ventilator to doctors meant there were potential lives being lost
 

The AWT Solution

  • Full Portfolio coverage of functional components, labels, tags and booklet products for the ventilator product and manufacturing operation
  • Rapid in-house design support and materials testing to meet product requirements. 
  • Part launch time compressed to under 2 weeks using accelerated process and material commonization
  • Rapid scale-up to full production volumes in under 3 weeks to support greenfield facility supplying 80,000 ventilators
  • Supply planning integration with customer’s rapidly developing operating system and highly volatile demand forecast
 

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“HeArt of the Dragon”: Rebellium Wines Community Collaboration Project

This project, spearheaded by Blake Barrios, a talented artist and proprietor of Rebellium Wines, was not just about creating beautiful labels. It was about empowering local youth and supporting community initiatives. Blake’s vision to mentor these teens and guide them through creating a mural, which was then used as the wine label design, was truly inspiring.

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Customer Issues

  • Life saving highly-portable ventilator technology with 100X surge demand created immediately due to the Covid-19 pandemic
  • Customer’s supply chain and production capacity was insufficient to meet demand for 100,000+ ventilators to be produced in 3-4 months, and a major contract under the Federal Defense Production Act
  • Customer’s suppliers traditionally providing lower volume and one-off jobs, lacking engineering expertise, materials and processes to support rapid launch and high- volume production rates needed
  • High Stakes: Every day of delay in delivering a ventilator to doctors meant there were potential lives being lost
 

The AWT Solution

  • Full Portfolio coverage of functional components, labels, tags and booklet products for the ventilator product and manufacturing operation
  • Rapid in-house design support and materials testing to meet product requirements. 
  • Part launch time compressed to under 2 weeks using accelerated process and material commonization
  • Rapid scale-up to full production volumes in under 3 weeks to support greenfield facility supplying 80,000 ventilators
  • Supply planning integration with customer’s rapidly developing operating system and highly volatile demand forecast